Author Topic: Towing a kk without a brake controller  (Read 14420 times)

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Offline Ben.Archer

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Re: Towing a kk without a brake controller
« Reply #25 on: May 19, 2017, 01:31:46 PM »
Other option is to borrow a car trailer.  Many if the gire ones are fitted with override brakes...
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Offline Mace

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Re: Towing a kk without a brake controller
« Reply #26 on: May 19, 2017, 01:44:06 PM »
Any trailer over 750 kg must have brakes.

Any trailer/CT/van over 2000 kg must have electric brakes,

Trailers/CT's between 750kg and 2000 kg have a combination of either manual override brakes only,  and/or electric brakes.

The website tells me the KK patinum has a tare weight of 1220kg dry.

http://www.kimberleykampers.com/offroad-camper-trailer-dimensions-weights

If it has manual over-ride brakes fitted in addition to electric brakes it is quite legal to tow it relying on manual braking systems only  as long as its overall weight doesnt exceed 2000kg.

https://www.caravansplus.com.au/catalog/help-brakes.php
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Offline melba

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Re: Towing a kk without a brake controller
« Reply #27 on: May 19, 2017, 06:26:32 PM »
Thank you to everyone with all your helpful advice and offers.  I tried calling kimberley as suggested above but no return call. So i called redarc as mentioned on the forum for there great tech support and they said the pro elite will be fine for the kimberley and also the triton and being changed into the cruiser.
I would of like to have more time investigating other types of controllers as mentioned above but decided on the redarc. I was surprised on the difference in price $225-$370. Anyway ive picked it up and ready for monday to be temporarily  installed. And count the days down.
Once again thank you. I'm a long time reader but havnt given much back, so that will change very shortly.  Time to enter the 'my camper' room 😎

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Offline GGV8Cruza

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Re: Towing a kk without a brake controller
« Reply #28 on: May 19, 2017, 08:33:05 PM »
I'll call kimberley tomorrow and find out and organise hopefully my mechanic on monday servicing my car if he can do a temp install as well. Thanks geoffa for your generosity. I mite just get the controller now for the cruiser and swap it later. As we leave next friday to pick it up.

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If you get stuck on the temp install let me know. A couple of hours one night would have it sorted

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Offline Never enough time

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Re: Towing a kk without a brake controller
« Reply #29 on: May 19, 2017, 08:50:17 PM »
Melba
I towed my older model hydraulic over ride 1.6T KK 2000km from Cairns to Tamworth unknowingly with brakes not working with no dramas, but being on inland roads I never had to "stomp" on the brakes. It was down the western inland road, only braking was at intersections within towns at < 30km/hr

I've had to stomp on the brakes with a < 1T gross trailer with no brakes on a dirt road, after I extracted my heart from my mouth I got brakes fitted ASAP

If there's no stomp on brake requirement you will be fine. If there is you will be in all types of trouble. I wouldn't do it without trailer brakes down such a busy road

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Offline prodigyrf

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Re: Towing a kk without a brake controller
« Reply #30 on: May 20, 2017, 12:24:31 AM »
Surely there is a market for a wireless controller. Something you could connect inline with the trailer plug, on the trailer, and use a wireless controller in the cab. would mean you could buy one controller for the trailer and switch it between tugs in a few seconds.

There is but only for US wiring as we're too piddling a market to rate due to having it jump through all the ACMA hoops for the radio controller-
https://www.etrailer.com/Brake-Controller/Tekonsha/90250.html
The RV hire market over there would gobble them in big numbers as they're the best with onboard trailer sensing on the drawbar. I might have thought Redarc would have put the R&D expense of their Tow Pro Elite into a similar unit but perhaps the ACMA cost bar was far too high even for that.
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Offline NewieCamper

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Re: Towing a kk without a brake controller
« Reply #31 on: May 20, 2017, 08:08:59 AM »
There is but only for US wiring as we're too piddling a market to rate due to having it jump through all the ACMA hoops for the radio controller-
https://www.etrailer.com/Brake-Controller/Tekonsha/90250.html
The RV hire market over there would gobble them in big numbers as they're the best with onboard trailer sensing on the drawbar. I might have thought Redarc would have put the R&D expense of their Tow Pro Elite into a similar unit but perhaps the ACMA cost bar was far too high even for that.
Given that modern controllers are almost set and forget and the box does all the electrickery a decent unit mounted to the trailer could do most of the work, with only occasional wireless input from the cab. Everything else is wireless so wouldn't be hard to get it reliable enough. Combine that with that many braked trailers have their own power supply especially those with breakaway brakes and you've got a solid system that is effectively trailer specific and portable between vehicles.

Offline prodigyrf

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Re: Towing a kk without a brake controller
« Reply #32 on: May 20, 2017, 09:37:11 AM »
Given that modern controllers are almost set and forget and the box does all the electrickery a decent unit mounted to the trailer could do most of the work, with only occasional wireless input from the cab.

You're not wrong as I'm finding with the new Challenger already fitted with a Tow Pro Elite and while I've got the dash apart and trying to work out where the Hell I'm going to take off a feed for a Water Watch I've been scratching my head at the Redarc wiring setup. Instead of being fitted on the glove box side like this-
https://www.redarc.com.au/Content/Images/uploaded/Manuals/TPWKIT.003.FI11705%20-%20TPWKIT-003%20-%20Mitsubishi%20Triton%20-%20Electric%20Brakes%20-%20....pdf
it's apparently been manually wired up on the steering wheel side and that wouldn't be for the faint hearted and the penny has dropped that these wiring kits would no doubt represent excellent value for money-
https://www.redarc.com.au/tow-pro-wiring-kits
I've even got the original Mitsi Workshop Manual on CD but it's really obvious these cars are now an extremely complex mass of wiring and relays digitally controlled and mess with them at your peril. Apart from perhaps a few of these fourbies having some factory provisioning for trailer wiring like those Redarc kits attach to, it's pretty clear they don't expect any electrical add-ons nowadays. After all Redarc are making that their business navigating around it all and Gawdelpya if you get a rough old skotchloks and tape auto sparky  :'(
« Last Edit: May 20, 2017, 09:39:57 AM by prodigyrf »
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Offline lukeycat

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Re: Towing a kk without a brake controller
« Reply #33 on: May 21, 2017, 09:04:11 AM »
We used to hire a caravan which had the electronic brake controller set up in the van have no idea how it was wired up though but you could turn it on and off with a switch


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Offline lloydus67

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Re: Towing a kk without a brake controller
« Reply #34 on: May 21, 2017, 02:16:58 PM »

This is my trailer brake controller it works from the brake light signal and you adjust the amount of brakes at the start of journey, set and forget.
However I have been told that it is a grey area as to these controllers are still allowed to be installed, old installations are still fine



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Offline bruce93

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Re: Towing a kk without a brake controller
« Reply #35 on: May 21, 2017, 02:56:03 PM »
Accidental post. Sorry guys
« Last Edit: May 21, 2017, 03:01:33 PM by bruce93 »

Offline prodigyrf

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Re: Towing a kk without a brake controller
« Reply #36 on: May 21, 2017, 03:25:06 PM »

This is my trailer brake controller it works from the brake light signal and you adjust the amount of brakes at the start of journey, set and forget.
However I have been told that it is a grey area as to these controllers are still allowed to be installed, old installations are still fine


The Regs for electric brakes require a manual brake boost button within reach of the driver nowadays which my RF Tekonsha provides. The only problem with its workaround conversion for Aus wiring means the brake lights don't come on when you use the boost button only, but you can always dab the brake pedal at the same time to overcome that. The silly part is if you have override brakes up to 2T you don't have a driver boost facility anyway, but such are the machinations of our wise overlords that know what's best for us all.
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Offline Pete79

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Towing a kk without a brake controller
« Reply #37 on: May 21, 2017, 06:57:05 PM »
The Regs for electric brakes require a manual brake boost button within reach of the driver nowadays which my RF Tekonsha provides. The only problem with its workaround conversion for Aus wiring means the brake lights don't come on when you use the boost button only, but you can always dab the brake pedal at the same time to overcome that. The silly part is if you have override brakes up to 2T you don't have a driver boost facility anyway, but such are the machinations of our wise overlords that know what's best for us all.
My understanding is that you can still fit the drawbar controllers to new trailers in the NT.
The rules for the rest of us are as you have said though.

In saying that, I was going to suggest one of those drawbar mounted type controllers, just to get you safely home for the one trip back from the factory.
Obviously those ones are nowhere near as good (or as legal in all states) as the one you're going to install in the new tug when it arrives. But something to control the brakes that had been legal (and kind of still is) has got to be heaps better then nothing at all.

Offline prodigyrf

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Re: Towing a kk without a brake controller
« Reply #38 on: May 21, 2017, 08:18:37 PM »
As I recall my first Jayco had been modified to override using the hand brake cables so here's a cheap solution-
http://www.ebay.com.au/itm/Override-Zinc-Coupling-Mechanical-2000kg-Camper-Trailer-part-Caravan-Hitch-Boat-/231021775133
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Offline Fizzie

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Re: Towing a kk without a brake controller
« Reply #39 on: May 22, 2017, 07:40:42 AM »
This is my trailer brake controller it works from the brake light signal and you adjust the amount of brakes at the start of journey, set and forget.
However I have been told that it is a grey area as to these controllers are still allowed to be installed, old installations are still fine

That is similar to what I've just had installed. Queried it & was told perfectly legal in Qld, but, as you say, grey in other States as can't be adjusted from driver's seat. Easy enough to st it to 2 when you start off, jump pout & change to 4 when you reach dirt, or 6 if it starts raining!
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Offline kylarama

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Re: Towing a kk without a brake controller
« Reply #40 on: May 22, 2017, 07:56:13 AM »


That is similar to what I've just had installed. Queried it & was told perfectly legal in Qld, but, as you say, grey in other States as can't be adjusted from driver's seat.

Interesting. There was a thread a while back about this and a few qlders were adamant it was illegal. Guess it pays to ring.

The comment in the Vicroads regs about  controlled from the drivers seat is only mentioned for trailers over 2 ton, nothing about under 2 ton. I assume QLD is the same?

I've got to book in a 1.4 ton trailer for rego, so I'm going to ask Vicroads out of curiosity.



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Offline Fizzie

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Re: Towing a kk without a brake controller
« Reply #41 on: May 22, 2017, 08:22:58 AM »
Yeah, well the bloke that installed them said they were OK as the brakes are controlled from the driver's seat by use of the brake pedal!

To my mind, the rules aren't really explicit:

http://www.tmr.qld.gov.au/~/media/Safety/Vehicle%20standards%20and%20modifications/Loads%20and%20towing/Safe%20towing/Safe_towing_guide.pdf

"All other trailers that do not exceed 4500 kg ATM

These trailers must be fitted with an efficient brake system that complies with ADR 38/-. Except for over-run brakes, all brakes must be operable from the driver's seat of the towing vehicle.

For trailers up to 2000 kg GTM, an efficient braking system is considered to have brakes operating on the wheels of at least one axle. Over-run brakes may only be used on trailers that do not exceed 2 tonnes GTM.

Every trailer over 2000 kg GTM must have brakes operating on all wheels. The brake system must cause immediate application of the trailer brakes in the event of the trailer becoming detached from the towing vehicle. Under these circumstances, the brakes must remain applied for at least 15 minutes."

So, in Qld, it doesn't say that the brakes have to be able to be "adjusted" from the driver's seat, only "operated", which, s he said, is done by use of the brake pedal.

So, does that mean I can cross the Border legally or not ???
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Offline lloydus67

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Re: Towing a kk without a brake controller
« Reply #42 on: May 22, 2017, 08:49:44 AM »
You must meet the requirements of the registered state to travel interstate
If you register in a new state after relocating, then you need to meet the new requirements


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Offline kylarama

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Re: Towing a kk without a brake controller
« Reply #43 on: May 22, 2017, 09:25:26 AM »
Just got off the phone with Vicroads  (fyi. Tuesday week is the earliest booking to have a trailer registered!!!!).

Spoke to Anna in tech support.

If the trailer is under 2 ton, built after 1989 and is built by the manufacturer with a trailer mounted brake controller fitted. Perfectly legal.
If it is modified afterwards to have a trailer mounted brake controller. Not legal.

The same could be said for changing the braking system too on anything post 1989 then. Converting mechanical override drums to hydraulic override disc, etc.

Personally I'd ever only run a vehicle mounted controller, but I've always been curious on this subject as I've seen quite a few of these setups.

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Offline prodigyrf

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Re: Towing a kk without a brake controller
« Reply #44 on: May 22, 2017, 10:33:19 AM »
That makes sense now kylarama just like our cars with ADR rules and Compliance plates. Do what you like until things go bump in the night so get it all officially approved.

My first near new Dove was 1985 and they'd fitted override brakes so the family could tow it as well as their boat but then they bought a shack on the river and hardly used it. Fast a forward to my 2002 Dove I bought interstate a few years ago and I realised I'll need an electric brake controller and the same problem if the son wants to use it. That's when I spotted the Tekonsha RF and bought one online and took it with me interstate and fitted it for the drive home and it sailed through Rego inspection here as you have to with interstate regd vehicles.

Now they're largely interested in the VIN/rego details and anything obviously wrong like bald tyres or lights not working naturally so the RF Tekonsha on the drawbar didn't get a second glance and they certainly didn't want to drive it. I already knew you had to have it hitched up to a car and all running, unlike the poor bloke who came down from the country with a trailer on the back of a light truck and sorry mate no can do like that :( So there you go my Tek RF Jayco is 'officially Approved'  :)

Which brings me to the near new Challenger I bought and that Tow Pro Elite onboard and while trying to hook up a Water Watch I realise now the Redarc has been professionally fitted with their harness, etc. So you're up for the Redarc unit plus $290 for those harness kits to suit popular fourbies and you're thinking that's a bit rich. Well forget pissing around yourself with these modern electrics as a genuine Mitsi tow harness is $320 anyway as I discover on Newtriton.net and you still have to fit it all and have a look at those Redarc instruction PDFs as you still have a fair bit of mucking around to do.

Seriously you need to get a towbar and Redarc package all done professionally when you're haggling over the new car price as it's all part of the cost of towing nowadays. I realise now I've got a valuable bit of gear on board the Challenger so I'll be adapting the Jayco for either/or with the Tek or Redarc so the Challenger can hook up any trailer with or without electric brakes.   
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Offline gronk

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Re: Towing a kk without a brake controller
« Reply #45 on: May 22, 2017, 06:25:49 PM »
As I recall my first Jayco had been modified to override using the hand brake cables so here's a cheap solution-


If the KK has electric over hyd brakes, there will be no hand brake cables !!
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Offline prodigyrf

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Re: Towing a kk without a brake controller
« Reply #46 on: May 22, 2017, 11:15:39 PM »
If the KK has electric over hyd brakes, there will be no hand brake cables !!

That's true so what's the cost of getting a Tow Pro Elite installed professionally nowadays? Anyone?

I'd have to say looking at what's involved with a 2015 Challenger there'd be little point in trying to save a few bucks with anything less in the Redarc range and the usual car mount Tekonshas would be knee knockers and in the way. These modern dashes and electrics are not friendly for add-ons so it might be nice if manufacturers could bung in a decent mobile phone holder for starters.
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Offline gronk

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Re: Towing a kk without a brake controller
« Reply #47 on: May 23, 2017, 06:46:04 AM »
On my 2010 PB Challenger I mounted the Tekonsha P2 in the centre console. Used the bracket and installed it in the hole under the flap just before the dash.
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Offline prodigyrf

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Re: Towing a kk without a brake controller
« Reply #48 on: May 23, 2017, 10:23:03 AM »
That's fine gronk but how did you go hitching it all up without one of these wiring kits-
https://www.redarc.com.au/Content/Images/uploaded/Manuals/TPWKIT.003.FI11705%20-%20TPWKIT-003%20-%20Mitsubishi%20Triton%20-%20Electric%20Brakes%20-%20....pdf
Redarc only have that latest Triton one listed on their website but I realise now my Challenger has a similar plug and play Redarc kit like that installed and connected up to that passenger side trim and running down the sill panel to the back, etc and across to the unit on the drivers side. Or did you inherit your Challenger with a genuine Mitsi wiring harness already installed?

I did come across one hero on Newtriton.net who'd bought the genuine Mitsi harness for $320 but when he unboxed it a few of the connectors were smashed and they couldn't get him another one in time so he posts how he picked up $130 worth of gear from Jaycar and spends all weekend working it out and getting it all hitched up for any interested parties. That's when the penny really dropped these electrics are no longer DIY friendly and everything runs off relays nowadays. As far as I can tell from those who've been before my best bet for an ignition on relay for the Water Watch is the blue with black stripe wire to the wipers without strange things happening with the rest of the car  ;D
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Offline gronk

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Re: Towing a kk without a brake controller
« Reply #49 on: May 23, 2017, 04:48:19 PM »
Mine wasn't a Redarc, it was a Tekonsha. I wired it up the same as all my "old" 4wd's......picked up the brake pedal feed ( there is 2 of them, need the right one ), power straight from the battery via a c/b and the power to the brakes from the controller to the rear plug.
The towbar wiring was done by Hayman Reece and did incorporate the black box in the rear 1/4 panel, but the brakes had nothing to do with that wiring.
My current 200 series was already wired when I bought it ( Tekonsha also ), but appears to be exactly the same as the Challenger was.
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