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Author Topic: Warn winch rebuild  (Read 43893 times)

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Offline Bird

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Re: Warn winch rebuild
« Reply #75 on: August 01, 2015, 11:17:27 PM »
Well today was assembly day for the spare winch... I have 2, and both are XD9000's.
new bearings and gaskets, grease/moreys mixed throughout (that moreys stuff is insanely tacky and like honey !!) fully expoxyed as per the thread from patrol forum...


line up the motor parts


Nice and cleaned up properly... no 1/2 measures.



Assembly of the motor went well :)


Looks a touch better and will not corrode this time :) :) :)
« Last Edit: August 01, 2015, 11:32:58 PM by Bird »
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Offline Bird

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Re: Warn winch rebuild
« Reply #76 on: August 01, 2015, 11:32:17 PM »
The Gearbox.

Mix up the concoction..



this Shit is the bomb... its so tacky you can do a couple of cobwebs without trying..  :cup:



Sitting the bits in place before coating them with the mix...



So covering it as much as possible and running it into the gears and down the sides and lots!



More gears and more goop


At this point sat the rod in place and used a cordless to test the gears were seated properly (no photos hands were way too coated but they will never rust...) and to run some of the goop around through the gearbox.. all went well.

Reassembly of the brake section with cleaned up drum and pads etc.



Then putting it all together ready to bolt the braces on. :)



Then wired up on the bench and test run in both directions and free spool tested - all ready to rumble!!!!!!!!!  :cup: :cup: :cup: :cup:

Much thanks to Stunt Hands again for his assistance.. Now to do the second winch  :cup: :cup: and sell one.
« Last Edit: August 03, 2015, 08:25:27 PM by Bird »
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Offline D4D

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Re: Warn winch rebuild
« Reply #77 on: August 01, 2015, 11:35:23 PM »
You should do that for a living
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Offline GeoffA

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Re: Warn winch rebuild
« Reply #78 on: August 01, 2015, 11:38:40 PM »
Quote from: D4D on August 01, 2015, 11:35:23 PM
You should do that for a living

Yep. Looks better than new.... :cup:

You got final $$ yet?
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Offline Bird

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Re: Warn winch rebuild
« Reply #79 on: August 01, 2015, 11:44:00 PM »
Quote from: GeoffA
Yep. Looks better than new.... :cup:

You got final $$ yet?
... on the assembly after cleaning

Moreys was the most expensive part.. $20something - but I only used about 50-100ml out of the bottle
Grease $10 -  only used about a handful..
2 new warn gaskets $5
2 new warn plastic drum bushes $15
Tin of epoxy paint $20
Brake Cleaner I already had several tins of it at home
Bearings $10 for 2 from local bearing place - SKF bearings.

... and use of Stunt hands machinery, emery paper, lathes, benches,  rubber hammers, rags, brake cleaner as solvol did nothing to clean my hands from that Moreys Shit... Even the brake cleaner struggled..
« Last Edit: August 01, 2015, 11:49:06 PM by Bird »
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Offline GeoffA

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Re: Warn winch rebuild
« Reply #80 on: August 01, 2015, 11:48:02 PM »
So, under $100 incl bearings, brushes etc??
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Offline Bird

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Re: Warn winch rebuild
« Reply #81 on: August 01, 2015, 11:50:01 PM »
Quote from: GeoffA
So, under $100 incl bearings, brushes etc??
I'd forgot the bearings, so added them... brushes cleaned up perfectly.
And surprisingly easy to do.
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Offline Bird

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Re: Warn winch rebuild
« Reply #82 on: August 01, 2015, 11:55:21 PM »
Quote from: D4D on August 01, 2015, 11:35:23 PM
You should do that for a living
too dirty for me... still digging Shit out of fingernails from the weekend pulling it apart!
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Offline Bad Scott

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Re: Warn winch rebuild
« Reply #83 on: August 02, 2015, 06:47:01 AM »
Looks awesome. Good work Bruce :cup:
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Offline GeoffA

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Re: Warn winch rebuild
« Reply #84 on: August 02, 2015, 06:56:05 AM »
Quote from: GeoffA on August 01, 2015, 11:48:02 PM
So, under $100 incl bearings, brushes etc??

Quote from: Bird on August 01, 2015, 11:50:01 PM
I'd forgot the bearings, so added them... brushes cleaned up perfectly.
And surprisingly easy to do.

Quote from: GeoffA on July 12, 2015, 07:45:39 AM
Do it yourself.....

 8) ;D
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Offline Jason B

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Re: Warn winch rebuild
« Reply #85 on: August 02, 2015, 10:11:25 AM »
I'm in the market for a low mount, as I sold the hi mount  :D
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Offline Black Diamond

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Re: Warn winch rebuild
« Reply #86 on: August 03, 2015, 08:09:19 PM »
Good work Bruce :P
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Offline Bird

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Re: Warn winch rebuild
« Reply #87 on: August 03, 2015, 08:28:09 PM »
Quote from: Black Diamond
Good work Bruce :P
thanks dude.. 1 down 1 to go.. :)
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Offline achjimmy

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Re: Warn winch rebuild
« Reply #88 on: August 03, 2015, 08:44:40 PM »
Great stuff well done.  Did you go the offset tierods too?
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Offline Bird

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Re: Warn winch rebuild
« Reply #89 on: August 03, 2015, 08:50:43 PM »
Quote from: achjimmy
Great stuff well done.  Did you go the offset tierods too?
not with this one, but going to with the second one. I've not nested with this one, I'm pretty careful feeding it on, it doesn't take much :)
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Offline feisty

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Re: Warn winch rebuild
« Reply #90 on: August 03, 2015, 10:29:53 PM »
Thanks for sharing - nice job well done!
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Offline GeoffA

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Re: Warn winch rebuild
« Reply #91 on: August 03, 2015, 10:48:42 PM »
It's too nice. You won't want to get it dirty now...... :P
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Offline Bird

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Re: Warn winch rebuild
« Reply #92 on: August 03, 2015, 10:56:11 PM »
Quote from: GeoffA on August 03, 2015, 10:48:42 PM
It's too nice. You won't want to get it dirty now...... :P
fairlead - what sort did you use for plasma? Photos? offset or normal?
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Offline GGV8Cruza

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Re: Warn winch rebuild
« Reply #93 on: August 04, 2015, 06:09:46 AM »
Looks great Bird, did you do anything to keep the water out of the internals?

GG
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Offline Brett B

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Re: Warn winch rebuild
« Reply #94 on: August 04, 2015, 08:23:52 AM »
Nice job mate  ;D  :cup:
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Offline GeoffA

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Re: Warn winch rebuild
« Reply #95 on: August 04, 2015, 12:04:18 PM »
Quote from: Bird on August 03, 2015, 10:56:11 PM
fairlead - what sort did you use for plasma? Photos? offset or normal?

Normal roller fairlead, but with nylon rollers.
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Offline Bird

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Re: Warn winch rebuild
« Reply #96 on: August 04, 2015, 12:31:37 PM »
Quote from: GeoffA
Normal roller fairlead, but with nylon rollers.

ahhhh ok...

Any advantage of one over other you think?
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Offline GGV8Cruza

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Re: Warn winch rebuild
« Reply #97 on: August 04, 2015, 12:37:18 PM »
Quote from: Bird on August 03, 2015, 10:56:11 PM
fairlead - what sort did you use for plasma? Photos? offset or normal?

Running plasma and a hawse on mine, just need to watch when winching in a large angle off to the side. The weight difference from a normal roller fairlead and and aluminium hawse is crazy

GG
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Offline Bird

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Re: Warn winch rebuild
« Reply #98 on: August 05, 2015, 08:12:18 PM »
Quote from: GGV8Cruza on August 04, 2015, 12:37:18 PM
Running plasma and a hawse on mine, just need to watch when winching in a large angle off to the side. The weight difference from a normal roller fairlead and and aluminium hawse is crazy

GG
metal rollers? Or swapped to the plastic?
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Offline loanrangie

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Re: Warn winch rebuild
« Reply #99 on: August 05, 2015, 11:34:19 PM »


Quote from: Bird on August 05, 2015, 08:12:18 PM
metal rollers? Or swapped to the plastic?

Hawse = alloy , no rollers.
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